Product Search
    0
    Secure Checkout

    DESIGNED WITH THE END USER IN MIND

    Designed for Rigidity and High Precision

    Labcut 5000® advanced composite plate saws achieve precision cutting in a diverse range of materials to prepare highly accurate composite test specimens.

    MODELS

    The Labcut 5000® Series comes in three standard models to suit your unique needs. Customized special-order units can be designed to fit specific cutting requirements, including greater cut depths.

    MODEL NO. SHEET SIZE SHEET THICKNESS CUTTING SPEED POWER
    50282 600 x 600 mm
    (2 x 2 ft)    		 0-50 mm or
    50-100 mm option    		 250 mm, 400 mm, 0.1-40 mm/s
    (10 in, 12 in, 16 in)    		 380-440 V
    3 Phase + Earth, 3.6 hp
    50484 1220 x 1220 mm
    (4 x 4 ft)    		 0-50 mm or
    50-100 mm option    		 250 mm, 400 mm, 0.1-40 mm/s
    (10 in, 12 in, 16 in)    		 380-440 V
    3 Phase + Earth, 3.6 hp

    MECHANICAL TEST SPECIMENS & OPTICAL SAMPLE PREPARATION FOR COMPOSITE MATERIALS

    Typical test specimen capabilities include*:

    Tensile
    ISO527 Parts 1, 4 & 5, EN2597 & ASTM D3039    		 In-Plane Shear
    ISO14129, EN6031 & ASTM D3518    		 Compression
    ISO14126, EN2850, ASTM D695, ASTM D3410    		 Short Beam ILSS
    ISO14130, ASTM D2344, EN 2563
    Lap Shear ILSS
    ASTM D3846    		 Flexural
    ISO14125 & ASTM D790    		 OHT, OHC
    ASTM D5766 & ASTM D6484 Respectively    		 Flatwise Tensile
    BS EN 2243-4 & ASTM C297
    Compression Strength After Impact
    ASTM D7137 & Boeing l BSS 7260    		 Fracture Toughness Mode 1 and Mode II
    BS EN 2243-1, ASTM D1002, ASTM D3163, ASTM D5868, ASTM D3528    		 Lap Shear
    BS EN 2243-1, ASTM D1002, ASTM D3163, ASTM D5868, ASTM D3528    		 Boeing and Airbus specific test and variations on common tests

    *In all of these tests (and particularly compression testing), the preparation of accurate rectangular test specimens from larger sheets is very important. Extec offers a range of Extec Labcut 5000® models for this preparation depending on the size of sheet and accuracy required.

    DIMENSIONS

    MODEL 50282 MODEL 50484
    WIDTH 1900 mm (75 in) 2200 mm (87 in)
    DEPTH 1920 mm (76 in) 2500 mm (99 in)
    HEIGHT 1650 mm (65 in) 1650 mm (65 in)
    WEIGHT 1000 kg (2205 lb) 1100 kg (2425 lb)

    NOTE: All weights are approximate and exclude packaging/shipping. Specifications are subject to change without notice. Test conditions apply using standard Labcut 5000® blades.

    MATERIAL CAPACITY

    MODEL 50282 MODEL 50484
    CLEARED PANEL SIZE 600 x 600 mm (2 x 2 ft) 1200 x 1200 mm (4 x 4 ft)
    MATERIAL THICKNESS/CUT DEPTH 0-50 mm or 50-100 mm option 0-50 mm or 50-100 mm option
    CROSS-CUT TRAVEL X AXIS 1100 mm 1555 mm
    FENCE TRAVEL Y AXIS 605 mm 1205 mm
    FRONT SPECIMEN TABLE SIZE 400 mm 400 mm
    COOLANT CAPABILITY Tracking coolant/bag filter system Tracking coolant/bag filter system

    NOTE: Specifications are subject to change without notice. Test conditions apply using standard Labcut 5000® blades.

    SPINDLE

    MODEL 50282 MODEL 50484
    VARIABLE SPEED 2000–4500 RPM 2000–4500 RPM
    SPINDLE POWER 2.4 kW 2.4 kW
    BLADE SIZE 250 mm, 305 mm 250 mm, 305 mm
    BLADE THICKNESS 1.5-4.5 mm 1.5-4.5 mm

    NOTE: Specifications are subject to change without notice. Test conditions apply using standard Labcut 5000® blades.

    SPEED

    MODEL 50282 MODEL 50484
    RAPID SPEEDS X, Y, Z (mm/s) 150 125
    CUTTING SPEED (mm/s) 0.1–40 0.1–40

    NOTE: Specifications are subject to change without notice. Test conditions apply using standard Labcut 5000® blades.

    ACCURACY, PERPENDICULARITY, AND PARALLELISM

    MODEL 50282 MODEL 50484
    TYPICAL SPECIMEN PERPENDICULARITY/100 mm 0.03 mm 0.03 mm
    TYPICAL SPECIMEN PARALLELISM/100 mm 0.03 mm 0.03 mm
    TYPICAL SPECIMEN PARALLELISM/300 mm 0.04 mm 0.04 mm
    TYPICAL SPECIMEN PARALLELISM/PANEL 0.07 mm 0.08 mm
    TYPICAL SPECIMEN DIMENSIONAL ACCURACY 0.03/100 mm 0.03/100 mm
    TYPICAL SPECIMEN DIMENSIONAL ACCURACY 0.05/600 mm 0.05/600 mm
    TYPICAL SPECIMEN PARALLELISM IN Z PLANE 0.03 deg 0.03 deg

    NOTE: Specifications are subject to change without notice. Test conditions apply using standard Labcut 5000® blades.

    REQUIRED SERVICE

    MODEL 50282 MODEL 50484
    POWER 415V
    3 Phase
    32 Amp    		 415V
    3 Phase
    32 Amp
    AIR (DRIED and FILTERED) 70-125 PSI 70-125 PSI
    EXTRACTION Application Specific Application Specific

    NOTE: Specifications are subject to change without notice. Test conditions apply using standard Labcut 5000® blades.

    Seeing is Believing

    These micrographs show the cut surface at different magnifications, taken from the Labcut 5000® and without further processing.

    Magnification 50x
    Magnification 200x